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Subelement T0

SAFETY

Section T0A

Power circuits and hazards: hazardous voltages, fuses and circuit breakers, grounding, electrical code compliance; Lightning protection; Battery safety

Which of the following is a safety hazard of a 12-volt storage battery that lacks internal protection circuitry?

  • Touching both terminals with your hands can cause electrical shock
  • Correct Answer
    Shorting the terminals can cause burns, fire, or an explosion
  • RF emissions from a nearby transmitter can cause the electrolyte to emit poison gas
  • All these choices are correct

Shorting the terminals of a 12-volt storage battery with a good conductor can allow a very large current to flow. Because P = I × V, a large current I at the battery voltage V means large power dissipation, which can produce burns, start a fire, or even cause an explosion from rapid battery discharge.

Touching both battery terminals with your hands, even if they are wet, generally does not produce a dangerous shock because the resistance of the human body is high enough that the resulting current (and therefore power) is small. Using P = V^2 / R, the power dissipated is inversely related to the resistance, and 12 volts is normally too low to drive a harmful current through dry or slightly wet skin.

A battery will release flammable or poisonous gases only under fault conditions such as severe overcharging that ruptures a seal; ordinary RF emissions from a nearby transmitter will not cause the electrolyte to emit poison gas.

Because the other two hazards are not generally true for a 12-volt storage battery, the primary safety hazard for an unprotected battery is the risk from shorting the terminals.

Memory aids:

  • Short the posts = burn the toast

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What health hazard is posed by electrical current flowing through the body?

  • It may cause injury by heating body tissue
  • It may disrupt the electrical functions of cells
  • It may cause involuntary muscle contractions
  • Correct Answer
    All these choices are correct

Your nervous system uses electrical signals to control organs and muscles. When external electrical current flows through the body it can interfere with those signals and disrupt normal cell function. That disruption can cause involuntary muscle contractions and can also interfere with the electrical signals that make the heart beat normally, potentially causing dangerous arrhythmias or cardiac arrest. In addition, the body has electrical resistance, so current passing through tissue dissipates energy as heat; higher currents produce more heating and can burn or otherwise damage tissue.

Memory aids:

  • None.

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In the United States, what circuit does black wire insulation indicate in a three-wire 120 V AC cable?

  • Neutral
  • Correct Answer
    Hot
  • Equipment ground
  • Negative

Black insulation on a three-conductor 120 V AC cable in the United States marks the hot (live) conductor. The hot conductor carries the voltage from the source to the load. The white conductor is the neutral, which completes the circuit by returning current to the source, and the equipment ground (bare or green) is a safety conductor that provides a path to earth in the event of a fault. Because the black (hot) conductor is energized relative to neutral/ground, it is the one that can deliver a shock if touched.

Memory aids:

  • "Black = Booboo" (a simple mnemonic to remember black is the hot/energized conductor)

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What is the purpose of a fuse in an electrical circuit?

  • To prevent power supply ripple from damaging a component
  • Correct Answer
    To remove power in case of an overload
  • To limit current and prevent shocks
  • All these choices are correct

A "ripple" is an alternating variation in voltage and is not what a fuse is intended to prevent.

A fuse is not relied on to prevent a person from being shocked; it may not operate quickly enough or in the right way to protect against every shock hazard.

When a circuit draws too much current it is said to be overloaded. A fuse is used to remove power in that situation: it contains a small wire or element that is designed to vaporize (melt and open) if the current becomes too large, creating an open circuit and stopping the flow of current. The fuse is installed in series with the supply (the "hot" conductor) so that when it opens, power is removed from the protected circuit.

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Why should a 5-ampere fuse never be replaced with a 20-ampere fuse?

  • The larger fuse would be likely to blow because it is rated for higher current
  • The power supply ripple would greatly increase
  • Correct Answer
    Excessive current could cause a fire
  • Voltage drop in the higher current fuse could result in excessively low voltage to the device

Replacing a correctly sized fuse with one rated for much higher current defeats the protection the fuse is meant to provide. A fuse is chosen to be at or just above the maximum safe current for the circuit; if the current exceeds that safe level the fuse opens the circuit to prevent overheating. Using a 20‑ampere fuse where a 5‑ampere fuse belongs would allow dangerously large currents to flow without the fuse opening, so wiring or components could overheat and start a fire.

Fuses are selected based on the amount of current the circuit can safely carry. If the current exceeds that rating, the circuit can dissipate too much heat and ignite insulation or nearby materials. A common demonstration (not to be tried) is connecting a heavy copper wire directly across a 12 V car battery: the battery can supply hundreds of amps, the wire heats until it glows and melts, and molten metal can splatter — the kind of hazard a correctly sized fuse is intended to prevent.

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What is a good way to guard against electrical shock at your station?

  • Use three-wire cords and plugs for all AC powered equipment
  • Connect all AC powered station equipment to a common safety ground
  • Ensure all capacitors used for high-voltage DC are fully discharged before working inside equipment
  • Correct Answer
    All these choices are correct

The key to avoiding electrical shock is to use properly connected wiring and safe work practices. Use three-wire cords and plugs for AC powered equipment because the third (ground) conductor provides a safety path for fault currents; two-wire cords lack this protection and should be avoided.

Connecting all AC powered station equipment to a common safety ground ensures that all chassis and grounded parts are at the same potential and helps prevent stray voltages and "ground loops" that can circulate currents and create shock hazards.

High-voltage DC circuits often contain capacitors that can retain a dangerous charge even after power is removed. Always ensure such capacitors are fully discharged before working inside equipment, and use proper discharge procedures (for example, a resistor-based discharge tool) to do so safely.

A ground-fault interrupter (GFI) is another useful safety device: it senses imbalance between the hot and neutral currents (or current flowing in the safety ground) and quickly disconnects power if a fault is detected.

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Where should a lightning arrester be installed in a coaxial feed line?

  • At the output connector of a transceiver
  • At the antenna feed point
  • At the AC power service panel
  • Correct Answer
    On a grounded panel near where feed lines enter the building

A lightning arrestor is intended to divert induced lightning energy or static discharges safely to earth ground before they can enter and damage equipment inside a building. The most effective place to install an arrestor is where the coaxial feed line enters the building so any surge is shunted to the building grounding system at that point. The arrestor should be mounted on a properly grounded panel and bonded with a short, heavy conductor to the building ground to minimize the chance of the surge finding another path into the station.

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Where should a fuse or circuit breaker be installed in a 120V AC power circuit?

  • Correct Answer
    In series with the hot conductor only
  • In series with the hot and neutral conductors
  • In parallel with the hot conductor only
  • In parallel with the hot and neutral conductors

A fuse or circuit breaker must be installed in series with the hot (ungrounded) conductor so that all current to the load passes through the protective device. When an overcurrent or fault occurs, opening the fuse or breaker interrupts the current and de-energizes the load. If the protective device were placed in the neutral, the hot conductor would remain connected to the supply and the circuit wiring or equipment could still be energized, creating a safety hazard. Installing a device in parallel would not interrupt current flow (and could create a short), so it would not provide protection.

Memory aids:

  • "Series = stop the flow" — the protective device must be in the path of current so it can open the circuit.
  • Never place the fuse only in the neutral — the hot would still be live when the fuse opens.

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What should be done to all external ground rods or earth connections?

  • Waterproof them with silicone caulk or electrical tape
  • Keep them as far apart as possible
  • Correct Answer
    Bond them together with heavy wire or conductive strap
  • Tune them for resonance on the lowest frequency of operation

Bonding external ground rods or earth connections together with heavy wire or a conductive strap is best practice. Ground rods are intended to make an electrical connection with the earth and provide a return path for large currents (for example, lightning or fault currents). Using heavy wire or strap keeps the resistance between rods low so that they share the current and present a more effective, lower-impedance connection to earth in high‑current events.

Sealing connections with silicone or tape is not required for functionality (though protecting exposed metal from corrosion may be appropriate). Trying to "tune" ground connections for resonance is not desirable; you want a robust, low‑resistance bond rather than a resonant connection. Likewise, the key consideration is bonding for a common low‑impedance path, not simply placing rods as far apart as possible.

Memory aids / mnemonics:

  • "Fast charge, gas large."
  • "Fast drain, heat gain."
  • "Too fast—gas blast."
  • "Quick rate, hot fate."

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What hazard occurs when rapidly charging or discharging an unprotected battery?

  • Correct Answer
    Overheating or out-gassing
  • Excess output ripple
  • Electric shock
  • Overvoltage

Rapid charging or discharging forces large currents through the battery and speeds up the chemical reactions inside it. Those reactions are exothermic (they produce heat), so the battery can overheat and be damaged. Fast charging also increases electrolysis of the electrolyte, causing gases (especially hydrogen) to be produced and vented — that is "out-gassing." Hydrogen mixed with air can be explosive, so an unprotected battery (one without proper current limiting, temperature sensing, or venting protections) is at greater risk of overheating, venting, or even exploding when charged or discharged too quickly.

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What hazard exists in a power supply immediately after turning it off?

  • Circulating currents in the dc filter
  • Leakage flux in the power transformer
  • Voltage transients from kickback diodes
  • Correct Answer
    Charge stored in filter capacitors

Power supplies often include large filter capacitors to smooth the DC output. When the supply is turned off, those capacitors can remain charged and hold a significant amount of energy at a hazardous voltage for some time. That stored charge can deliver a shock if you touch the circuit or could damage sensitive components if it discharges unexpectedly. The charge may persist for minutes depending on the capacitors and any bleed resistors built into the design, so it’s good practice to check the circuit with a voltmeter before touching it and to discharge the capacitors safely (for example using a resistor) if necessary. A resistor in the 1 to 10 megaohm range is commonly used to bleed off charge slowly and safely.

Memory aids:

  • “Caps zap!”
  • Use a 1–10 MΩ resistor to discharge filter capacitors safely.

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Which of the following precautions should be taken when measuring high voltages with a voltmeter?

  • Ensure that the voltmeter has very low impedance
  • Correct Answer
    Ensure that the voltmeter and its leads are rated for use at the voltages being measured
  • Ensure that the circuit is grounded through the voltmeter
  • Ensure that the voltmeter is set to the correct frequency

The key point is safety when working with high voltages. Use a voltmeter and leads that are specifically rated for the maximum voltages you plan to measure so the insulation and internal components can withstand those voltages without arcing, breaking down, or conducting the dangerous voltage to you.

A proper voltmeter for high-voltage work is designed with adequate insulation and safety clearances. If the meter or its leads are not rated for the voltage, they can fail catastrophically, causing electric shock or fire.

A low-impedance meter is not desirable for voltage measurements because voltmeters are intended to have high input impedance so they do not significantly load or change the circuit being measured. Historically, voltmeter sensitivity was specified around 20,000 ohms per volt, illustrating the expectation of high impedance.

Intentionally grounding the circuit through the meter would short the circuit to ground and likely damage the meter (and the circuit) — it is not a safety measure. Selecting a frequency on the meter is generally irrelevant for standard high-voltage DC or low-frequency AC measurements; the important requirement is that the meter and leads are rated for the voltage.

Memory aids:

  • Always prioritize electrical safety: use meter and leads rated for the voltage being measured.
  • Voltmeters are high impedance (do not look for low impedance).
  • Do not ground the circuit through the meter (that would short it).
  • Frequency selection is usually not the safety concern — voltage rating is.

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